K6CM-ISM

Zustandsüberwachungsgerät für Motoren – Isolationsüberwachung

Der K6CM-ISM überwacht den Isolationswiderstand als Indikator für die Verdrahtungs- und die Sicherheitsbedingungen des Motors.

Sobald der Messwert unter den voreingestellten Warn- oder Alarmwert fällt, löst das System seine Ausgabe aus.

Die Installation ist sowohl in bestehenden als auch in neuen Maschinen einfach, da keine Sensoren am Motor verkabelt werden müssen: Der Stromwandler kann einfach an den Kabeln zur Stromversorgung des Motors angebracht werden, und der Controller ist für den Einbau im Schaltschrank vorgesehen.

Das Gerät kann entweder im Standalone-Betrieb eingesetzt oder in eine umfassendere Lösung integriert werden, wodurch z. B. folgende Funktionen ermöglicht werden:

Benachrichtigungen bei Warnung/Alarm,
Fernüberwachung
Interaktion mit benutzerdefinierten Anwendungen und MQTT-Server.

Alle Modelle vergleichen CAD Zeichnungen

Spezifikationen & Bestellinfo

Ordering information

List of models

Monitoring type	Power supply voltage	Order code
Vibration & temperature type	100 to 240 VAC	K6CM-VBMA-EIP
Vibration & temperature type	24 VAC/VDC	K6CM-VBMD-EIP
Insulation resistance type	100 to 240 VAC	K6CM-ISMA-EIP
Insulation resistance type	24 VAC/VDC	K6CM-ISMD-EIP
Comprehensive current diagnosis type	100 to 240 VAC	K6CM-CI2MA-EIP
Comprehensive current diagnosis type	24 VAC/VDC	K6CM-CI2MD-EIP

Input part

Vibration & temperature sensor (Order separately)

Appearance (pre-amplifier)	Appearance (head)	Attachment part	Applicable relay	Order code
		M6 screw	K6CM-VBM	K6CM-VBS1

Note:

The vibration and temperature sensor consists of a sensor head and a pre-amplifier.
A magnet is provided for the easy attachment of the vibration and temperature sensor.

ZCT (IRT) (Order separately)

Rated voltage	Through hole dia. (mm)	Applicable Relay	Order code
200 to 480 VAC	52 dia.	K6CM-ISM	K6CM-ISZBI52

Note:

CT (IRT) is the abbreviation for Zero Current Transfer (Insulation Resistance Transfer).
A cable for connection is provided with the ZCT (IRT).

CT (Order separately)

Rated primary-side current	Applicable Relay	Order code
5 A	K6CM-CI2M	K6CM-CICB005
25 A		K6CM-CICB025
100 A		K6CM-CICB100
200 A		K6CM-CICB200
400 A		K6CM-CICB400
600 A		K6CM-CICB600

Note:

A cable for connection is provided with the CT. Select a CT that sets the current of the applicable motor within the measurement range.

EtherNet/IP communication cable recommended parts

Use a Category 5 or higher STP cable (shielded twisted pair cable).

Part name	Manufacturer	Order code
Cable	Hitachi Metals, Ltd.	NETSTAR-C5E SA 0.5 × 4P 2 It is recommended to use the cable and connector in combination described above.
RJ45 connector	Panduit Corporation	MPS588-C 2 It is recommended to use the cable and connector in combination described above.

Industrial switching hub (recommended parts)

Appearance	Product name	Specifications			Order code
Appearance	Product name	Function	No. of ports	Failure detection function	Order code
	Industrial switching hub	Priority control (QoS): EtherNet/IP control data priority Failure detection: Broadcast storm / LSI failure detection 10/100BASE-TX, Auto-Negotiation	3	No	W4S1-03B
			5	No	W4S1-05B
			5	Yes	W4S1-05C

Specifications

List of models

Ratings

Power Supply	Power supply voltage		K6CM-⬜⬜MA: 100 to 240 VAC, 50/60 Hz K6CM-⬜⬜MD: 24 VAC, 50/60 Hz, 24 VDC
	Allowable operating voltage range		85% to 110% of power supply voltage
	Power supply frequency range		45 to 65 Hz
	Power consumption		K6CM-VBM⬜ 24 VAC/24 VDC: 3.8 VA/2.1 W max. 100 to 240 VAC: 7.1 VA max.K6CM-ISM⬜ 24 VAC/24 VDC: 3.7 VA/2.0 W max. 100 to 240 VAC: 6.2 VAK6CM-CIM⬜ 24 VAC/24 VDC: 3.1 VA/1.6 W max. 100 to 240 VAC: 6.0 VA max.
Input	Vibrations (vibration sensor)	Detection frequency	10 Hz to 10 kHz
		Max. operating acceleration	10 G
	Insulation resistance (ZCT (IRT))	Rated input voltage	(Line voltage) 200 to 480 VAC, 50 Hz/60 Hz
		Rated path current	300 AAC
	Current, comprehensive current diagnosis (CT)	Rated input current	5 A, 25 A, 100 A, 200 A, 400 A, 600 A
Applicable motor type			Three-phase induction motor
Outputs	Output relays		Transistor output (N.C. contact)
	Output relays		3-point
	Output rating		Rated voltage: 24 VDCMax. current: 50 mA, DC
Ambient operating temperature			−10 to +55°C (with no condensation or icing)
Storage temperature			−20 to +65°C (with no condensation or icing)
Ambient operating humidity			25% to 85% RH (with no condensation)
Storage humidity			25% to 85% RH (with no condensation)
Case color			Black
Case material			Polycarbonate UL94-V0
Altitude			2,000 m max.
Applicable wires			Stranded wires, solid wires, or ferrules
Applicable wire size			0.25 to 1.5 mm² (AWG24 to 16)
Wire insertion force			8 N max. (AWG20)
Screwdriver insertion force			15 N max.
Wire stripping length			8 mm
Recommended flat-blade screwdriver			XW4Z-00B (Omron)
Current capacity			10 A (per pole)
Number of insertions			50 times
Weight			Approx. 200 g
Mounting			Mounts to DIN Track screw mounting
Dimensions			45 (W) × 90 (H) × 90 (D) mm
Setting method			Communication settings from a dedicated tool via EtherNet/IP
Other functions			Display value selection, self-diagnosis error output, setting value initialization, operation integration
Accessories			Operation manual, CD-ROM (Motor condition monitoring Tool)

Characteristics

Item		K6CM-VB	K6CM-IS	K6CM-CI
Measurement range		Acceleration: Up to 9.99 G, Velocity: Up to 45mm/s, Motor temperature: 0 to 80°C, Differential temperature: 0 to 80°C	Insulation resistance: 0.000 M to 1.000 MΩ, Leakage current: 0.00 mA to 200.0 mA	Current Rating 5 A: 1.00 to 5.00 A Rating 25 A: 5.0 to 25.0 A Rating 100 A: 20.0 to 100.0 A Rating 200 A: 40.0 to 200.0 A Rating 400 A: 80.0 to 400.0 A Rating 600 A: 120.0 to 600.0 A Degradation level: 0 to 999
Measurement absolute accuracy	Acceleration	±3 dB±2 digit	–	–
	Temperature	Motor temperature: ±3°C±2 digit (±6°F±1 digit) Temperature Gap: ±6°C±2 digit (±12°F±1 digit)	–	–
	Insulation resistance	–	±35% rdg±2 digit (when the insulation resistance is 0.2 MΩ max.), when a 200-V/7.5-kW max. motor is used 2 For details, refer to the technical data on page 16. ±35% rdg±2 digit (when the insulation resistance is 0.4 MΩ max.), when a 400-V/7.5-kW max. motor is used 2 For details, refer to the technical data on page 16.	–
	Current	–	–	±1.0% FS±1 digit (excluding CT variation)
Sampling cycle		Acceleration: 50 ms, Velocity: 0.5 s, Temperature: 0.5 s	Normal mode: 10 s, Inverter special measurement mode: 60 s	Comprehensive current diagnosis: 5 s, Current: 5 s
Moving average frequency		1, 2, 4, 8, 16, 32 times
External trigger	External contact input specification	Short-circuit: Residual voltage 1.5 V max. Open: Leakage current 0.1 mA max.	–	Short-circuit: Residual voltage 1.5 V max. Open: Leakage current 0.1 mA max.
External trigger	Current during short-circuiting	Approx. 7 mA	–	Approx. 7 mA
Transistor output		Contact configuration: NPN open collector (normal close) Rated voltage: 24 VDC (maximum voltage: 26.4 VDC) Max. current: 50 mA, DC
Alarm	Parameters that can be output	Acceleration, Velocity, motor temperature, Temperature Gap	Insulation resistance	Degradation level, current
	Expression method	Transistor output, alarm bar
	Setting value	Same as the measurement range
	Hysteresis	10% width of setting value
	Reset method	Manual reset/automatic reset (switchable) Manual return method: Press the ALMRST button
LCD display		7-Segment digital display and single-shot display Font height 14 mm
Applicable standards	Conforming standards	EN61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II
	EMC	EN61326-1(EMI: Class A EMS: Industrial Location) Acceleration ± 0.1G, Velocity ±2.25 mm/s, Temperature ± 6°C, insulation resistance ± 35% rdg, current ± 10% F.S.
	Safety standards	UL61010-2-030 (listing) Korean Radio Waves Act (Act 10564) RCM EAC
Insulation resistance		20 MΩ min. Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports
Dielectric strength		2,000 VAC for 1 minute Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports
Vibration resistance		Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10
Shock resistance		100 m/s², 3 times each in 6 directions along 3 axes
Degree of protection		IP20
LED display	Alarm bar	Red/Orange/Green
LED display	MS, NS 2 MS: Product status display, NS: Network status display.	Red/Green
Ethernet communication	Communication protocol	EtherNet/IP
	Physical layer	100BASE-TX
	Transmission distance	100 m (Distance between hub and node)

Input part

Vibration & temperature sensor

Ratings

Item		K6CM-VBS1
Power supply voltage		Supplied from K6CM-VBM
Sensor head	Max. acceleration	10 G
Ambient operating temperature		Pre-amplifier: –10 to +55°C (with no condensation or icing) Sensor head: –10 to +80°C (with no condensation or icing)
Storage temperature		Pre-amplifier: –20 to +65°C (with no condensation or icing) Sensor head: –20 to +90°C (with no condensation or icing)
Ambient operating humidity		25% to 85% RH (with no condensation)
Storage humidity		25% to 85% RH (with no condensation)
Altitude		2,000 m max.
Case color		Pre-amplifier: Black Sensor head: Silver
Case material		Pre-amplifier: Polycarbonate UL94-V0 Sensor head: Aluminum alloy (ADC12) / Zinc die casting (ZDC2) (the threaded part is Steel (S45C))
Weight		Pre-amplifier: Approx. 210 g (including cables) Sensor head: Approx. 40 g (including cables)
Mounting		Pre-amplifier: DIN rail mounting, screw mounting Sensor head: Screw mounting Between pre-amplifier and sensor head: Connector connection (smart click connector)
Wire length		Between pre-amplifier and sensor head: 2.6 m+0.3 m (cannot be extended) Between pre-amplifier and main unit: 1 m Can be extended up to a maximum length of 100 m

Characteristics

Item		K6CM-VBS1
Measurement range		Specified in main unit “Characteristics”
Applicable standards	Conforming standards	EN 61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II
	EMC	EN 61326-1 (EMI: Class A EMS: Industrial Location)
	Safety standards	UL 61010-2-030 (listing) RCM EAC
Insulation resistance		20 MΩ min.
Dielectric strength		500 VAC for one minute
Vibration resistance	Pre-amplifier	Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 sweeps
Vibration resistance	Sensor head	Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 sweeps
Shock resistance	Pre-amplifier	100 m/s², 3 times each in 6 directions along 3 axes
Shock resistance	Sensor head	100 m/s², 3 times each in 6 directions along 3 axes
Degree of protection	Pre-amplifier	IP20 (excluding the sensor-side cable)
Degree of protection	Sensor head	Conforming to IP67G (JIS C 0920 : 2003, Appendix 1)
LED display		Pre-amplifier PWR: Green, ERR: Red, COM: Orange

ZCT (IRT)

Item		K6CM-ISZBI52
Construction		Indoor split type
Rated path current		300 A
Through hole dia.		52 mm dia.
Rated voltage		200 to 480 VAC, 50 Hz/60 Hz three phase
Measurement range		Specified in main unit “Characteristics”
Measurement accuracy		Specified in main unit “Characteristics”
Voltage input terminal		3-terminal lead wire, Length: 1m (pre-wired cable)
Output terminal		4-terminal lead wire, Length: 1m (pre-wired cable) Available wire length 100 m max.
Applicable standards	Conforming standards	EN 61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II
	EMC	EN 61326-1 (EMI: Class A EMS: Industrial Location)
	Safety standards	UL 61010-2-030 (Recognition) + CSA C22.2 No. 61010-2-030 RCM EAC
Insulation resistance		Between Mounting bracket - Secondary winding: 100 MΩ min.
Dielectric strength		Between Mounting bracket - Secondary winding: 2000 VAC, 1 minute
Ambient operating temperature		–10 to +55°C (with no icing)
Ambient operating humidity		25 to 85% RH
Weight		Approx. 2.3 kg (including cables)

CT

Item		K6CM-CICB005	K6CM-CICB025	K6CM-CICB100	K6CM-CICB200	K6CM-CICB400	K6CM-CICB600
Construction		Indoor split type
Primary-side rated current		5 A	25 A	100 A	200 A	400 A	600 A
Measurement range 2 Select a CT that brings the current of the applicable motor into the measurement range.		1 to 5 A	5 to 25 A	20 to 100 A	40 to 200 A	80 to 400 A	120 to 600 A
Secondary-side rated current		Dedicated current
Secondary winding		3000 turns				6000 turns	9000 turns
Applicable frequency		10 Hz to 5 kHz
Insulation resistance		Between output terminal and case: 50 MΩ min.
Dielectric strength		Between output terminal and case: 2,000 VAC, 1 minute
Protective element		7.5 V clamp element
Permissible attachment/removal frequency		100 times
Attachable wire diameter 2 When using a flat wire, be sure to refer to the external dimensions drawing of the CT.		7.9 mm dia. max.	9.5 mm dia. max.	14.5 mm dia. max.	24.0 mm dia. max.	35.5 mm dia. max.
Operating temperature/humidity range		–20 to +60°C, 85% max. (with no condensation)
Storage temperature/humidity range		–30 to +65°C, 85% max. (with no condensation)
Supplied cable length		2.9 m (pre-wired cable)
Supplied cable terminal	Main unit side	Ferrule terminal
Supplied cable terminal	CT side	Round terminal

Motor condition monitoring Tool (Software included with main unit)

Item		Specification
Project	Number of files that can be created	No limit
Import	Supported format	CSV data format
Import	Measurement interval that can be imported	1 second to 99999 second (one-second step)
Number that can be registered in one project	Number of motors (device groups)	10
Number that can be registered in one project	Number of devices per motor (device group)	3 2 One vibration and temperature type, one insulation resistance type, and one current comprehensive diagnosis type can be set for one motor.
Graphic display	Type of graph	Line graph
Graphic display	Display period	1 hour, 1 day, 1 month, 3 months, 6 months, 1 year, 2 years, 5 years, 10 years, 20 years

Wie können wir Ihnen helfen?

Wenn Sie eine Frage haben oder ein Angebot anfordern möchten, kontaktieren Sie uns oder senden Sie eine Anfrage.

+49 (0)21 73 - 68 00 0

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Feature

K6CM-ISM überwacht den Isolationsstatus eines Motors und warnt, wenn Veränderungen der Basis zu ernsthaften Problemen führen könnten, so dass Wartungsmaßnahmen richtig geplant werden können.

motor condition monitoring k6cm images h en sol

Videos

K6CM Motor Condition Monitoring Device

K6CM takes the burden of monitoring motors off maintenance engineers. Motors can be maintained in advance of failure due to deterioration. K6CM (comprehensive current diagnosis type) can consistently monitor motor conditions by observing the current waveform of the motor. Additionally, you can understand the motor's maintenance timing without depending on an engineer, because K6CM provides threshold value setting.

K6CM Demo Video

Lösungen

Standalone-Installation (ohne SPS)

Diese einfache Lösung ermöglicht Folgendes:

Überwachen des Motorstatus über die integrierte LED oder die Condition Monitoring Software
Einrichten des Controllers über die im Lieferumfang des Geräts enthaltene Condition Monitoring Software
Verbinden des K6CM mit beliebigen externen E/A-Geräten (digitaler Ausgang)

motor condition monitoring k6cm images b en sol

motor condition monitoring k6cm images c en sol

Standalone-Installation (mit SPS)

Diese Lösung ermöglicht zusätzlich zur vorherigen Lösung Folgendes:

Überwachen des Motorstatus über die Condition Monitoring Software, die auf einem PC ausgeführt wird, der über eine SPS angeschlossen ist
Auslösen von Aktionen über die SPS im Anschluss an Warnungen/Alarme, die vom K6CM erkannt wurden

Benachrichtigungen und Fernüberwachung – ohne SPS

Diese Lösung mit Omron RT1 als Gateway ermöglicht Folgendes:

E-Mail-/SMS-Benachrichtigungen, falls Anomalien vom K6CM erkannt werden
Sichere Verbindung (verwaltet von RT1) zur Cloud, entweder über LAN oder über 4G-Verbindung
Sichere Verbindung für die Fernüberwachung und Einrichtung des K6CM mithilfe der im Lieferumfang des Controllers enthaltenen Condition Monitoring Software

motor condition monitoring k6cm images d en sol

motor condition monitoring k6cm images e en sol

Benachrichtigungen und Fernüberwachung – mit SPS

Diese Lösung mit SPS und Omron RT1 als Gateway ermöglicht Folgendes:

E-Mail-/SMS-Benachrichtigungen, falls Anomalien vom K6CM erkannt werden
Sichere Verbindung (verwaltet von RT1) zur Cloud, entweder über LAN oder über 4G-Verbindung
Sichere Verbindung für die Fernüberwachung und Einrichtung des K6CM mithilfe der im Lieferumfang des Controllers enthaltenen Condition Monitoring Software

Verbindung mit dem MQTT-Server

Mit dieser Lösung können mehrere K6CM-Geräte an einen beliebigen MQTT-Server angeschlossen werden, wodurch verschiedene Funktionen wie eine Schnittstelle zu anderen Diensten ermöglicht werden.